CUSTOM INSULATION AND FABRICATION COMPANY
The SPI Advantage: Fabrication as a Value-Added Service
At SPI, our services go beyond traditional distribution. We offer fabrication services that enhance the value of your products. We'll do whatever it takes to meet your unique project requirements and get the job done right. Experience the SPI advantage for yourself:
Quality Laboratory-Certified Products
We ensure quality with all the work we do, following a rigorous process:
- Ensuring fabricated mechanical insulation products meet relevant ASTM standards.
- Test applicable fabricated products at accredited laboratories to meet codes, specifications, and standards.
- Produce lab-quality products under follow-up services with UL, Intertek Labs, and the U.S. Coast Guard (USCG).
Our experience and process controls give added assurance that you can rely on SPI for quality fabricated solutions.
Benefits of Fabricated Insulation
Fabricated insulation offers several key benefits:
- Fixed costs: With fixed costs, you can budget better and reduce the need for extra workers. It can also lower the risk of jobsite injuries and claims and reduce storage, damage, waste, and disposal fees.
- Improved site production: Our team's consistent, quality products can boost your production. With a skilled team working in controlled settings, you can put out more products.
- Optimized resources: By using local labor, we make the best use of resources for other tasks. Our regional fabrication shops also allow for faster delivery of finished products.
With easy access to materials like billets, buns, and blankets, SPI delivers custom fabricated products when and where they are needed.
Custom Fabricated Solutions for Industrial Applications
Trust SPI for quality custom fabrication solutions. Clients use our products in industrial applications as a value-add:
Pipe, Fittings, Duct, and Tank Insulation
Our fabricated insulation products can be used in various applications. For example, RigidFlex® is easily wrapped around pipes, tanks, flanges, valves, and irregular shapes. Our RigidFlex®1000 can do the same with operating temperatures up to 1,000°F.
Other fabricated insulation materials include:
These materials are ideal for various applications, including cryogenic, high-temperature, acoustical, and fire protection projects.
Insulation Jacketing
Browse our quality insulation jacketing products. These include PVC cut and curled jacketing and molded fitting covers. Jacketing materials are provided or applied to meet the following criteria:
- Vapor barrier perm ratings
- Resistance to UV exposure
- Durability against physical damage
- Visual appeal
We also offer preformed metal gores and roll and sheet metal.
Vessel Heads and Metal Finishes
Our quality fabricated engineered HATS®, including the Engineered Head Segments, Dished Heads, and Vessel Head Segments, can be used for pressure vessels and tanks. Each segment is custom designed for an exact fit. Segments are available in single-layer thickness from 1 1/2" to 4" and multiple layers from 3" and up.
Get our HATS fabricated in any of the following materials:
- Calcium silicate
- Cellular glass
- Perlite
- Polyisocyanurate
- Polystyrene
Prefabricated companion metal finish materials ensure a proper fit. They also offer a finished appearance and optimal service life performance. They can help protect your tank or vessel head insulation system.
Pipe Supports
Fabricated pipe supports, such as the Fabricated 360° Pipe Support, offer superior performance. Their large bearing surface reduces insulation stress failures. These pipe supports also protect against thermal shorts that can reduce service life.
GreatRoc® Pipe Insulation
Our GreatRoc® pipe insulation allows for precise pipe and tubing fitting. It is ideal for both commercial and industrial applications. Made of stone wool insulation, GreatRoc® is engineered to meet even the toughest industrial specifications. Available in a variety of options, from preformed to V-groove, contact us today to find the right GreatRoc® option for your project.
Custom Fabricated Solutions for Commercial Applications
We provide custom fabricated solutions for a wide range of commercial applications:
Insulation Jacketing
Our cut and curl insulation jacketing materials can be used for commercial applications like:
- Equipment wrap
- HVAC systems
- Piping insulation
These materials achieve specific vapor barrier perm ratings and withstand UV exposure. They are highly durable and can fulfill aesthetic needs.
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Therm-All Metal Building Insulation (MBI)
Therm-All SPI's MBI brand, has been at the forefront of innovative metal building insulation solutions since 1981. Therm-All products are designed to meet all the current standards and certifications for pre-engineered steel and post-frame metal-clad buildings, including NAIMA 202-96, NIA Certified Faced Insulation, Home Innovation Research Labs Verification, UL 25-50, and several environmental standards, such as LEED and GREENGUARD. Our range of MBI products includes a full line of custom fiberglass and rigid insulation systems, reflective insulation, door and window systems, vapor retarders, OSHA-compliant safety systems, metal building accessories, insulation retrofit, and more.
Therm-All is a trusted partner of Owens Corning and the AIA, and we are a proud member of NIA, MBMA, and MBCEA. With 14 facilities nationwide, they are strategically positioned to deliver across the U.S. and much of Canada.
Thermaxx® Removable Jackets
Using standard hard pipe insulation can be a challenge or even impossible when you need to service or repair parts like valves, steam traps, or other mechanical equipment. When you work on traditionally insulated equipment, it often ends up uninsulated. Thermaxx jackets an SPI brand, offer a better solution. These removable, custom-engineered insulation jackets can be easily replaced without needing new insulation, repairs and services much easier. Thermaxx specializes in designing and manufacturing best-in-class removable insulation solutions to meet even the most unique or complex needs and reduce heat loss from mechanical equipment. Thermaxx insulation jackets are handmade in West Haven, CT with quality materials by expert technicians using ISO 9001:2015 certified processes to ensure product performance and durability.
Fabricated Acoustic Insulation
Discover a range of fire protection and acoustic insulation products:
- Curtain wall insulation: Our curtain wall insulation and fire containment systems include precut curtain walls, mullion covers, safing, and firestop materials.
- GLT Vinaflex™ Mass Loaded Vinyl: GLT Vinaflex Mass Load Vinyl (Vinaflex™) is a flexible vinyl that resists the passage of soundwaves reduce the transmission of airborne noise. Our complete Vinaflex™ Noise Barrier line meets the physical and performance requirements of virtually any acoustical application.
- Absorption Plus®: With Absorption Plus® Acoustical Wall Panels, you get interior finish materials that satisfy code requirements and offer excellent acoustic performance. Custom-fabricated acoustical panels are available in several shapes and sizes. Multiple fabrics, colors, and edge details are available to suit any application. The Absorption Plus® family includes wall, baffle, cloud, and high-impact composite panels.
Fabricated Fire Protection
- PG Board TAF: OurPG Board TAF is designed for parking garages and other applications to satisfy code requirements for insulation and fire exposure requirements where adjacent space is conditioned. It's a semi-rigid, high-temperature, and non-combustible insulation with a bright white, reinforced surface. These features help PG Board TAF reduce heating, cooling, and lighting costs.
- FirePlug® and FireStrip®: Our FirePlugs® and FireStrips® are precut mineral wool shapes for firestop joint systems. They serve as a cost-effective firestop packing solution. Use them on floors, walls, roofs, decks, and ceilings. They're made for quick and easy installation, helping to reduce labor costs and increase yield.
- SafeLite®: Our SafeLite® panels are patented, UL-listed ceiling light fixtures and speaker enclosure covers. They uphold fire ratings while minimizing energy loss through recessed fixtures. They also block out sound transmission, helping with speech privacy.
Custom Fabrication Solutions for the Marine Industry
We provide a complete range of USCG and IMO-certified products. Our marine insulation products include pipe, duct, tank, and equipment insulation, hull board, and marine blanket. We service everything from pleasure craft and workboats to military vessels and offshore platforms.
Hull Board and Marine Blanket Systems
We provide all typical hull board requirements, including thermal, acoustical, and fire protection. We provide the following hull board and blanket-facing systems:
- Aluminum foil
- Fiberglass cloth — plain and perforated
- Foil, scrim, and metalized polyester
- Reinforced Mylar
Pipe, Duct, and Tank Equipment Insulation
We provide pipe, duct, and tank equipment insulation for various applications. Materials include:
- Cellular glass
- Elastomeric foam
- Fiberglass
- Mineral wool
Accessories
We provide all necessary accessories for the marine industry, including:
- Adhesives
- Coatings
- Fasteners
- Mastics
- Pins
- Tapes
Custom Fabricated OEM Solutions
At SPI, we specialize in providing custom fabrications tailored to original equipment manufacturers (OEMs) across various industries.
OEM Services
Our OEM services include:
- Advanced CAD capabilities
- Efficient prototype development with strict tolerances
- Specialty laminations and slitting
OEM Applications
Using CNC precision cutting and routing equipment, we create parts designed for diverse applications, including those exposed to extreme cold or heat, condensation, noise control, filtration, electrical insulation, gaskets, and more. Our products find use in many sectors, such as:
- Air, oil, and refrigerant filters
- Appliances
- Boilers, heaters, and fireplaces
- Electronic and telecom equipment
- HVAC systems
- Industrial dryers
- Medical equipment
- Power supply — generators, batteries, and solar
- Prototyping and product development
- Transportation — automotive, trucking, buses, off-road vehicles, subways, rail, marine, and aircraft
OEM Materials
We have extensive experience in manufacturing OEM parts from several materials, including:
- Ceramic fiber, paper, and felt
- Cross-linked polyethylene foam
- Elastomeric foams
- Fiberglass insulation
- PVC and closed-cell neoprene
- Rigid and flexible urethanes
- Silicone and neoprene
With our expertise and advanced capabilities, SPI is your go-to partner for custom fabricated OEM solutions.
Partner With SPI for Custom Fabricated Services
At SPI, we understand our products from top to bottom and embody expertise in all that we do. We are technical specialists, dedicated support staff, advisors, and educators. We extend invaluable, localized knowledge to best serve our clients.
With our expertise in thermal, acoustic, and high-temperature applications, we offer tailored solutions to meet your unique project needs. Our advanced capabilities, including prototype development, specialty laminations, and CNC precision cutting, ensure high-quality results every time. Contact us today to learn more.
